Domestic tile manufacturer Crossville Inc. has announced the company recycled 11,872,394 pounds of fired porcelain in 2018, bringing the company’s cumulative recycling total to nearly 126 million pounds since the 2009 launch of the Tile Take-Back® program and subsequent TOTO USA recycling partnership.
These recycling programs are based on the company’s proprietary process for recycling fired porcelain products, including post-consumer materials. Through Tile Take-Back®, Crossville is able to recycle previously installed tile collected from its distribution network, as well as scraps that result from tile cutting during installation, sizing, or sample creation. Through its TOTO partnership, Crossville receives pre-consumer fired porcelain toilets that do not meet quality standards; prior to the partnership, these cast-offs were being sent to landfills for disposal, but now they are recycled for use in manufacturing new tile.
All 126 million cumulative pounds of the recycled material Crossville has diverted from landfills have been or will be introduced into the tile production process. This use of recycled material during manufacturing results in Crossville maintaining its status as a net consumer of waste for a seventh consecutive year. Net waste consumption is achieved by using more waste than is created during production.
Here’s the break-out of Crossville’s total of 11,872,394 pounds of fired porcelain recycled in 2018.
- 7,531,367 pounds fired scrap product at the company’s plant
- 4,199,400 pounds of TOTO’s scrap porcelain
- 141,627 pounds of post-consumer waste from the Tile Take-Back® program
Additionally, in 2018, Crossville removed 3,072,846 pounds of filtrate solids from dirty water and recycled back into tile production.
Tile Take-Back® and the TOTO USA partnership are just two of many sustainable practices Crossville maintains companywide.