Over the next two years, 148 GE Industrial manufacturing plants and warehouses worldwide — 110 in the Americas, 36 in Europe and two in Asia — will undergo extensive lighting retrofits that could cut annual lighting energy costs at each facility an average of 50%. Based on extensive energy savings analysis conducted at 65 of the 148 facilities, the retrofit will allow each location, on an average annualized basis, to reduce energy consumption by 1.4 million KwH and realize approximately $86,000 in energy cost savings. Estimates for the completed 148-facility retrofit include reducing energy consumption by 210.5 million KwH and saving $12.8 million in energy costs, annually, when compared with the older lighting. Another forecasted environmental benefit tied to the 148-facility retrofit is the production of 155,700 fewer metric tons of CO2, which equates to the ongoing elimination of pollution from nearly 30,000 average-sized cars or the good that comes from planting over 70-square miles of trees. Rising Energy Costs Spur InitiativeIn August 2004, Jack Fish, vice president of global manufacturing, GE Consumer & Industrial, asked his team to devise a plan for cutting energy costs by 20%. He wanted to counter forecasted energy price increases that were sure to affect the profitability of GE Consumer & Industrial’s Appliances, Lighting, Lighting Systems, and Electrical Distribution operating units. Conversations with plant managers and lighting executives kept returning to lighting retrofits, which the lighting unit had been promoting externally among customers as the fastest way to slow down energy meters, and thereby ...
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